Modular Cleanrooms
CleanAir Solutions specializes in prefabricated modular cleanroom solutions for businesses that require particulate-controlled environments. We install custom cleanrooms and customized cleanroom equipment for pharmaceutical, electronics, medical device manufacturing, and other controlled industries. Each of our modular cleanrooms is specifically engineered to meet your facility’s unique requirements, including environmental control and ISO rating.
Our Modular Cleanrooms
Our prefabricated modular cleanroom systems are a turnkey, end-to-end solution for your needs. We customize your air filtration system and cleanroom to protect the integrity of your essential products. Designed with expandability in mind, our cleanrooms offer long-term flexibility that you can reconfigure as your needs change.
Our easy-to-clean systems resist microbial growth for lasting use and meet exacting ISO standards. When you choose our prefabricated products, we can install your new cleanroom quickly with minimal on-site disruption to your workflow.
Options and Specifications
As a leading provider of cleanroom technology and services, we specialize in designing, implementing, and maintaining these facilities. We also offer technical assistance to contractors and end-users. Our selection of modular cleanroom systems includes the following options:
Modular Hardwall Cleanrooms
Our modular hardwall cleanrooms offer single-pass or recirculating air flow designs. These rooms are easy to install and feature versatile construction materials for maximum flexibility. We can achieve any class rating from ISO Class 8 up to ISO Class 3, which makes our cleanrooms suitable for even the most exacting applications.
Our hardwall cleanrooms include the following features and specifications:
Reinforced doors: Your door will be made from whichever wall panel material you choose for the rest of your room. The door’s perimeter is reinforced with aluminum. Each door has a paned viewing panel, a three-spring closer hinge, and a lever passage. Choose from the following thicknesses: ¼ inch, ½ inch, 1 inch, 1-¾ inch, and 1-7/8 inch.
Tech-Seal gasket ceiling system: This system accommodates standard two-foot by four-foot openings and is load bearing. The slotted T-bar accommodates existing electrical equipment. We can incorporate sprinkler sleeves, ionization emitters, and seismic sway control for application in seismic zones.
Windows: Double-paned full-panel width windows are available to increase visibility. Choose from ¼-inch clear plexi-glass or 3/16-inch tempered glass.
CleanTech Coving system: This system is ideal for new construction or retrofitting existing facilities. It’s simple to install and is cost-effective. The ACROSTAT antimicrobial powder coat finish adds durability.
Clear-Span truss system: This load-bearing truss system support spans up to 40 feet without interior columns. It fits a walkable plenum cap above the room for easy maintenance access or extra storage.
Extruded aluminum channel framing system: You can choose from ¾-inch to two-inch aluminum honeycomb or insulfoam EPS between 1/8-inch-thick melamine or vinyl headboard.
Load-bearing walls: Our strong walls support ceiling grids using a two-inch gasketed rod-hung T-bar. Our aluminum walls can be powder or roll-coated in three standard colors, including Polar White, Designer, and Shell. Facings can be electro-static dissipative or non-conductive, depending on your needs.
Our flexible modular hardwall cleanrooms also feature a non-progressive, demountable stud wall system. This system is available in 0.25-inch, 0.05-inch, and 1.75-inch studs and can be used for single or double-sided walls. We can retrofit this system to fit on existing walls and pipe racking. As your needs change, we can install glazed vision panels or return air grilles. The structural stud wall system supports a uniform load of <L/304 @ 20 pounds per square foot.
We also offer a studless, non-progressive, demountable wall system. This setup is less costly than framed systems. Made of aluminum honeycomb panels, it supports an equal load of <L/240 @ 5 pounds per square foot. The straightforward design means we can install it quickly. Choose from optional rotator corners, return air grilles, glazed vision panels, and door opening panels. This frame system is ideal for heavily bulk-headed areas and can accommodate wafer transport rails.
CAS-797 Modular Cleanroom Systems for Sterile Applications
Our scalable cleanroom solutions for sterile environments are designed to expand as your needs grow. Key benefits include the following:
Flexible panel options: These accommodate wall inserts between 1/8-inch to 3/8-inch thick and are available in ABS, polycarbonate, aluminum composite, acrylic, or tempered glass.
Compliance: Our easy-to-clean interiors adhere to UPS <797< and ISO 14644-3 cleaning standards.
Versatility: They are suitable for ISO Class 8 (Class 100,000) through ISO Class 4 (Class 10) environments.
Quick assembly: The prefabricated ceiling modules allow us to install our cleanrooms quickly.
Adaptability: Choose from single-pass or recirculating airflow configurations with air-chase wall and ceiling plenums.
Moveable: As your needs change, you can effortlessly move or expand our modular systems.
USP-800 Hazardous Drug Compounding Cleanroom Solutions
This modular cleanroom is designed for environments that need to maintain negative pressure. Other key features include:
A biological safety cabinet
30 air changes per hour
Flush-mounted electrical receptacles
Magnehelic gauges to monitor pressure
Prewired lighting systems and filters
Handwashing stations
ISO 5 laminar flow hoods
Pass-through cabinet
Reverse flow filtration
Germicidal UV filtration and lighting
Ideal for Expandable Manufacturing Applications
CleanAir Solutions is a trusted modular cleanroom manufacturer with a history of excellence. Our expandable modular systems are ideal for growing businesses like Expression Systems and Oviso Integrated Manufacturing. At Oviso Integrated Manufacturing, a Class 1000 facility, we recently completed a project where we installed a 2,500-square-foot cleanroom and gown room. We also upgraded their 3,500-square-foot facility into a Class 100,000 manufacturing floor. Additionally, we provided them with a 2,000-square-foot Class 10,000 modular hardwall system identical to the installation at their Fremont facility.
Why Work with CleanAir Solutions?
Over the years, CleanAir Solutions has established itself as a trusted provider of specialized cleanrooms. We have continued to advance and grow our marketplace with effective cleanroom technology and services that comply with exacting industry standards. Our turnkey solutions are flexible, scalable, and customizable to fit your needs. Additionally, they integrate with existing HVAC, lighting, and maintenance systems for convenience.
Get in touch.
We pride ourselves on being a resource for our customers, and our representatives are available to answer any questions you may have about the installation process or modular cleanroom costs. For a no-obligation consultation on your next modular cleanroom, reach out to our team of experienced cleanroom specialists today. You can also call us at (707)864-9499.