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Cleanroom Design, Supplies & Equipment For Modular Hardwall and Softwall Cleanrooms

CleanAir Solutions, Inc. specializes in selecting air filtration and clean room systems and supplies best suited for your cleanroom manufacturing application. However, an understanding of the basic types of cleanrooms will help you to recognize the optimum clean room design for your specific requirements.

Cleanroom design is perhaps the most important factor in protecting your critical product from contamination. Choosing the right type of clean room and equipment is the first step in this process. These clean room design options may include the following:

Turnkey cleanroom, clean room design and manufacturingModular Hardwall Cleanroom Design and Equipment: Modular Hardwall cleanrooms featuring single pass or recirculating air flow designs offer versatile construction materials while affording convenient installation. The cleanroom load bearing wall systems

we provide are non-progressive and are designed to offer maximum flexibility for future expansion and/or modification to your clean room. The clean room framing system utilizes extruded aluminum channel members with a clear anodized finish. The core of the wall clean room system can be made up of 1/4” to 2” cells of aluminum honeycomb or insulfoam EPS sandwiched between 1/8” thick Aluminum skins, Melamine or Vinyl hardboard. Double paned full panel width clean room windows are available using ¼” clear plexiglas or 3/16” tempered glass for better visibility. Cleanroom doors are manufactured from the same clean room wall panel material selected for the rest of the clean room. The perimeter of the clean room door is reinforced and faced with aluminum channel. Unless specified otherwise, cleanroom doors will have a paned viewing panel for safety, three-spring closer hinge and lever passage hardware. Cleanroom ceiling grids are supported by load barring walls using 2” gasketed rod hung t-bar assemblies.

Softwall Cleanroom Design and Equipment: For durability, expandability and portability, it’s hard to beat the sterile environment of a softwall cleanroom. Softwall cleanrooms can be designed to meet any class level from Class 10,000 to Class 10. However, softwall clean rooms must be designed in a suitable environment. High concentration areas of personnel traffic, equipment debris, or located within close proximity to an exterior building door are not recommended for maintaining a sterile clean room. Our softwall cleanrooms consist of prefabricated, white painted tubular steel framework with a standard closure plate at the bottom of each leg. The softwall clean room ceiling system consists of 2” and/or 3” support beams, with 1” perimeter wall angle and 2” structural clear anodized aluminum T-bar with a closed cell PVC gasket to minimize cleanroom leaks. Softwall cleanrooms typically include solid flexible shields on all four walls with a designated 3-foot access strip door. The standard interior height of a softwall clean room is 8 feet. Softwall cleanroom ceiling tiles will be provided for all spaces not occupied by filters or lights. Leg levelers and casters with brakes are also available.  Quick ship rooms are available for rush orders.

Our cleanroom design and supply experts are available to help you select the appropriate cleanliness levels, necessary air flow / hepa filter coverage and the finest quality cleanroom construction materials on the market to improve your yields while staying within your budget.

Please contact one of our clean room specialists to request a no-obligation quote on any of our modular hardwall or softwall cleanroom designs and equipment.